Sheet Piling Contractors | Steel Piling Solutions

Types of Sheet Piles Explained – Z, U and Tubular

Selecting the right type of sheet pile can define the success of a project. Each profile behaves differently under load and suits particular ground and installation conditions.

This guide explains the main types — Z, U and Tubular piles — how they differ, and which situations they’re best suited for.

What Are Sheet Piles?

Sheet piles are interlocking steel sections used to create retaining walls that resist earth or water pressure. They’re widely used for:

  • Excavation and basement support

  • Flood defences and riverbank stabilisation

  • Ports, harbours, and marine structures

  • Temporary or permanent retaining works

Their strength, watertightness, and speed of installation make them one of the most efficient ground support systems in construction. Learn more about the process of sheet piling in our recent blog. 


Z-Type Sheet Piles

Z-piles are the most common profile in use today. Their distinctive Z shape positions the interlocks on the outer edges, giving them a wide effective section and excellent bending strength.

Advantages:

  • High strength-to-weight ratio

  • Efficient load transfer and minimal deflection

  • Ideal for deeper or permanent retaining walls

  • Suitable for vibro, impact, or silent press installation

Common Uses:

  • Deep basements and cut-and-cover tunnels

  • Marine and flood defence walls

  • Heavy civil engineering and infrastructure works

FeatureZ-Type Sheet Pile
ShapeContinuous Z with outer interlocks
StrengthVery high section modulus
WatertightnessExcellent with hot-rolled interlocks
Typical InstallationVibro, impact or press-in
Best ForDeep excavations, ports, permanent walls

Z vs U Piles:
Z-piles deliver higher bending resistance, making them the preferred choice for deeper excavations or marine environments where strength and durability are critical.


U-Type Sheet Piles

U-piles remain a trusted choice, particularly for smaller or temporary works. Their symmetrical U shape makes them easy to align, drive and extract.

Advantages:

  • Balanced design for simple handling

  • Effective for circular or cellular structures

  • Cost-efficient for temporary retaining walls

  • Good reuse potential

Common Uses:

  • Cofferdams and temporary earth retention

  • Riverbank stabilisation

  • Bridge abutments and shallow excavations

FeatureU-Type Sheet Pile
ShapeSymmetrical U profile
StrengthModerate to high
WatertightnessGood when hot-rolled
Typical InstallationVibro or impact hammer
Best ForTemporary or moderate-depth works

U-piles are versatile and economical but generally offer lower bending capacity than Z-sections. They’re often reused multiple times on short-term or sequential projects.


Tubular Steel Piles

Tubular piles, or circular hollow sections, are large-diameter steel tubes driven vertically into the ground. While not interlocking like sheet piles, they play a major role in marine and heavy civil engineering, either as standalone foundations or as part of a combi-wall system with infill sheet piles.

Advantages:

  • Extremely high axial and bending strength

  • Customisable diameter and wall thickness

  • Excellent durability in marine and offshore conditions

  • Works as both bearing and retaining element

Common Uses:

  • Quay walls, jetties, and bridge foundations

  • Heavy waterfront and port infrastructure

  • Combined retaining and load-bearing systems

FeatureTubular Piles
ShapeCircular hollow section
StrengthHighest load capacity
WatertightnessDependent on infill system
InstallationImpact or rotary bored
Best ForMarine and high-load structures

When combined with Z-piles as infill, tubular piles form a combi-wall — offering the stiffness of a driven column with the continuity of a sheet wall.

Dockworks at Belfast


Hot-Rolled vs Cold-Formed Sheet Piles

The way sheet piles are manufactured directly impacts their performance.

PropertyHot-Rolled Sheet PilesCold-Formed Sheet Piles
ManufactureRolled at high temperatureFormed from coiled steel at room temperature
Strength & DurabilityHigh, uniform sectionModerate, suited to temporary use
Interlock SealStrong and watertightWeaker, less watertight
ApplicationsPermanent and marine worksTemporary or light retaining walls
CostHigherLower

For permanent or marine environments, hot-rolled Z or U piles remain the industry standard thanks to their superior interlock integrity and corrosion resistance.


Which Sheet Pile Is Best for Deep Excavations?

For deep or high-load excavations, Z-piles typically provide the best balance between strength and cost. Where additional stiffness or axial load capacity is needed — such as in quay walls or bridge abutments — tubular piles or combi-wall systems are preferred.

In contrast, U-piles are better suited to shallower or temporary works where quick installation and reuse are priorities.


Factors to Consider When Selecting a Sheet Pile Type

Selecting the right section involves more than strength alone. Key factors include:

FactorWhy It MattersExample Consideration
Ground ConditionsAffects penetration and alignmentDense soils may require pre-augering
Load RequirementsDetermines section sizeDeep walls need higher modulus
Vibration SensitivityLimits installation methodSilent press or water-assisted options may apply
Water TightnessCritical in marine or flood worksChoose hot-rolled Z or U sections
Access & SpaceInfluences rig typeMovax systems for restricted sites

A thorough ground investigation and early consultation with an experienced piling contractor help avoid design changes later in the programme.


Common Pitfalls

  • Selecting piles based on price or stock rather than design requirements

  • Ignoring soil resistance and driveability data

  • Using cold-formed piles in marine or permanent applications

  • Over-specifying heavy sections that add unnecessary cost

  • Neglecting to match pile type to available installation method


Which Sheet Pile Type Is Most Cost-Effective?

For long-term or marine projects, hot-rolled Z-piles often deliver the best lifecycle value thanks to strength and reusability.
For shorter, temporary works, U-piles or lightweight cold-formed sections can be more economical.
The true cost efficiency lies in matching the pile type to both the ground conditions and the intended lifespan of the wall.


Conclusion

Every project has its own demands — and each sheet pile type brings specific strengths.

  • Z-piles: strong, versatile, and ideal for deep, permanent walls

  • U-piles: practical, reusable, and perfect for temporary works

  • Tubular piles: unmatched for marine and high-load applications

The best results come from early design input, accurate ground investigation, and a contractor who can deliver all systems in-house.